Putting the Brakes on Coolant Costs
Substantial benefits for brake manufacturer specializing in cast iron.
This case study explores the transformation of a heavy-duty brake manufacturer that specializes in cast iron substrates. The company operates 24 CNC machines
and utilizes a 5,000-gallon central coolant system that relies on city water. Initially, the manufacturer employed a chemical manager to oversee coolant operations,
maintaining an average concentration of 23%.
After a detailed discussion with Michael Rhoades, a sales representative from Chemetall, a comprehensive line audit was performed, along with benchmark analysis of the existing coolant to assess its performance compared to alternatives.
The analysis led to the selection of Tech Cool® 35058 as the optimal coolant solution for the manufacturer.
This strategic decision resulted in significant operational improvements, including a reduction in coolant concentration from 23% to 8%, translating to a
remarkable 60% decrease in annual coolant costs.
Additional benefits included increased tool life, extended coolant sump life, decreased labor and maintenance needs, enhanced operational efficiency,
and the elimination of foaming issues.
Ultimately, the transition to Chemetall's coolant solutions yielded substantial financial benefits, the annual total costs reduced from $450,000 to
$180,000, with $150,000 annual savings coming from decreasing coolant concentrations using Tech Cool 35058, plus a cost reduction of $120,000
by eliminating the service contract.
These numbers showcase the impactful results of this partnership.
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